Automated Assembly of Large-Scale Aerospace Components: A Structured Narrative Survey of Emerging Technologies

Large-scale aerospace components (e.g., wings, fuselage sections, wing boxes, and rocket segments) feature large dimensions, low stiffness, complex interfaces, and strict assembly tolerances. Traditional rigid tooling and manual alignment struggle to meet the demands of high precision, efficiency, and flexibility in modern aerospace manufacturing. This paper presents a structured literature review on the automated assembly of large-scale aerospace components, summarizing advances in three core domains: pose adjustment and positioning mechanisms, digital measurement technologies, and trajectory planning and control. Particular emphasis is placed on two cross-cutting themes: measurement uncertainty analysis and flexible assembly, which are critical for high-quality docking. The review classifies pose adjustment mechanisms into four categories (NC positioners, parallel kinematic machines, industrial robots, and novel mechanisms) and digital measurement into five branches (vision metrology, large-scale metrology, measurement field construction, uncertainty analysis, and auxiliary techniques). It also outlines five trajectory planning and control routes, covering traditional methods, multi-sensor fusion, digital twins, flexible assembly, and emerging intelligent approaches. The analysis reveals that current research suffers from fragmentation among mechanism design, metrology, and control, with insufficient integration of uncertainty propagation and flexible deformation modeling. Future systems will rely on heterogeneous equipment collaboration, uncertainty-aware closed-loop control, high-fidelity flexible modeling, and digital twin-driven decision-making. This review provides a unified framework and a technical reference for developing reliable, flexible, and scalable automated assembly systems for next-generation aerospace structures.