Research on the Influence of Key Parameters of High-Speed Hairpin Permanent-Magnet Motors for Electric Vehicles on Electromagnetic Performance

High-speed operation is a key pathway to higher power density in modern EV traction systems, and multi-parameter optimization is essential for enhancing its high-speed performance. This study investigates a 20,000 r/min interior double-V permanent-magnet flat-wire motor via finite-element simulations to systematically examine the effects of multiple interacting parameters—including flat-wire layer number, stator slot geometry, magnet grade, and rotor magnetic barrier angle—on the electromagnetic performance under high-speed operating conditions. The results indicate that increasing winding layers significantly reduces high-speed torque; an eight-layer design decreases torque by about 50% compared to a four-layer one, while a six-layer arrangement offers a favorable torque-loss trade-off. Wider slots lower the average torque but reduce torque ripple by approximately 27%, whereas deeper slots increase tooth flux density and reduce efficiency. Higher-grade magnets enhance air-gap flux and torque at elevated cost. Rotor magnet angle optimization reveals a trade-off between peak torque and ripple, with a symmetric 100°/100° design achieving balanced performance. These findings clarify structural–control interactions and support the multi-objective design of high-speed flat-wire permanent-magnet motors.