Effect of Acid-Controlled SBA-15 on Catalytic Performance of CaO/Cr-SBA-15 Dual-Functional Materials

Based on the acid-sensitive characteristics of SBA-15 during synthesis, this study varied the acid types, pH values, and mixed acid ratios during SBA-15 preparation to enhance the performance of CaO/Cr-SBA-15 dual-functional materials (DFMs) in integrated CO2 capture and utilization for oxidative dehydrogenation of ethane (ICCU-ODHE). It was found that the SBA-15 support synthesized in an H2SO4 environment exhibited a high specific surface area and abundant surface silanol groups, which facilitated the dispersion of Cr and increased the proportion of Cr6+ active sites, thereby achieving the highest ethane conversion. In contrast, the moderate surface acidity of the HCl-prepared support facilitated the selective dehydrogenation of ethane over Cr active sites, effectively inhibiting side reactions and maximizing ethylene selectivity. Further investigations into the effects of pH and mixed acids revealed that pH 1 is optimal for SBA-15 preparation. At this value, the support reached its maximum mesoporous ordering and specific surface area, allowing for optimal Cr dispersion. Consequently, the ethane conversion, ethylene selectivity, and DFM yield all reached their peak values. Any deviation from this pH led to degradation of the support structure and reduced Cr dispersion, resulting in a significant decline in catalytic performance. Among the tested materials, the CaO/Cr-SBA-15-Cl-S DFM synthesized with an HCl-H2SO4 mixed acid demonstrated the superior reactivity, achieving an ethylene yield of 33.95%. Long-term cycling tests indicated that the material possesses good stability, with its performance attenuation primarily attributed to coking and adsorbent sintering.