The COREX smelting-reduction route is a representative non-blast furnace technology, but its scale-up is hindered by insufficient gas and liquid permeability in the melter gasifier. To improve the gas and liquid permeability of the melter gasifier, coke is charged together with an iron-bearing material to partly replace lump coal to increase the burden voidage. The charged coke undergoes successive physical and chemical attacks that progressively weaken its strength, finally reducing the coke particle size and impairing overall burden permeability. Drilling “in situ” coke samples from the tuyere zone is an effective method to study coke behaviors inside a working melter gasifier. This work obtained tuyere coke samples by direct coke sample drilling during a melter gasifier blow-out and then systematically investigated the coke deterioration behaviors in the melter gasifier. The results show that the mean particle size decreased from an initial 50.3 mm to 31.6 mm at the tuyere, evidencing the severe fragmentation of coke. Basic oxides and alkali metals in the coke ash increased, indicating alkali recycling and enrichment occurred in the melter gasifier. Microcrystalline structure analysis of coke revealed a high degree of graphitization. Furthermore, coke degradation was further accelerated by both alkalis trapped in the coke pores and slag infiltration into the pores. This study clarifies the properties of the coke in the tuyere of the COREX melter gasifier and provides a theoretical basis for its operational optimization.
Liu et al. (Fri,) studied this question.