Vanadium–titanium magnetite is a strategically important resource for iron, vanadium, and titanium production, yet its utilization in conventional blast furnace–basic oxygen furnace routes is limited by the dilution of titanium into low-value slag. This study investigates an integrated process route combining pellet preparation, hydrogen-based shaft furnace reduction conducted in the temperature range of 800–1000 °C, and subsequent electric furnace smelting for efficient recovery of Fe, V, and Ti. Pellets prepared from 100 wt.% vanadium–titanium magnetite exhibited sufficient mechanical strength but showed poor reducibility and severe low-temperature reduction disintegration, rendering them unsuitable for hydrogen-based shaft furnace operation. To overcome these limitations, systematic ore blending was applied. An optimized pellet composition comprising 40 wt.% vanadium–titanium magnetite, 50 wt.% high-grade iron ore, and 10 wt.% titanium concentrate achieved reduction degrees above 90%, acceptable swelling and bonding behavior, and low reduction disintegration indices meeting industrial HYL requirements. Industrial trials in a hydrogen-based shaft furnace demonstrated stable operation and consistent product quality, producing direct reduced iron with controlled metallization and enrichment of titanium and vanadium. Subsequent electric furnace smelting achieved clear slag–metal separation, yielding hot metal with high iron and vanadium recovery and a TiO2-rich slag containing approximately 45 wt.% TiO2. Recovery rates of Fe, V, and Ti exceeded 90%, confirming the technical feasibility of the proposed process route.
Li et al. (Fri,) studied this question.