High-entropy alloys (HEAs) represent one of the most promising emerging material families, particularly for advanced surface engineering applications. In this work, a near-high-entropy alloy (near-HEA) coating was produced on a 316L stainless steel substrate using laser metal deposition (LMD) from a powder mixture of Inconel 625, Cr and Mo, without the intentional addition of Fe. Due to dilution from the substrate, the resulting alloy contained elevated Fe content while maintaining Cr, Ni and Mo concentrations within the generally accepted compositional range of HEAs. The deposited layer exhibited a dual-phase microstructure consisting of a face-centered cubic (FCC) phase and a highly distorted tetragonal phase forming a periodic network with a characteristic length scale of several hundred nanometers. The hardness of the coating increased to approximately three times that of the substrate, reaching values of 600–700 HV. To further modify the surface properties, laser-induced periodic surface structures (LIPSS) were generated on the polished coating using femtosecond pulsed laser irradiation at different energy densities. The morphology and subsurface structure of the resulting periodic patterns were investigated by scanning electron microscopy. LIPSS with characteristic dimensions ranging from the micrometer to nanometer scale were successfully produced. Cross-sectional analyses revealed that the underlying dual-phase microstructure remained continuous within the laser-structured regions, indicating that LIPSS formation occurred predominantly via metallic ablation without significant phase transformation or amorphization. These results demonstrate the combined applicability of LMD and femtosecond laser structuring for producing mechanically enhanced, micro- and nanostructured near-HEA coatings with potential for advanced surface-related functionalities.
Windisch et al. (Fri,) studied this question.