IBPS—A Novel Integrated Battery Protection System Based on Novel High-Precision Pressure Sensing

Nowadays, thermal runaway accidents involving lithium batteries in new energy vehicles and energy storage power stations occur frequently, with battery deformation pressure as the core precursor signal. Traditional battery protection schemes suffer from limitations, including wired connections, limited real-time remote monitoring, and insufficient sensing accuracy, rendering them unable to meet the safety monitoring needs of large-scale battery modules. Therefore, a high-precision pressure-sensing battery protection system based on the Internet of Things has been developed. This paper selects a MEMS high-precision pressure sensor with an accuracy of ±0.1 kPa to design an IoT sensing node based on the STM32L431 and LoRa/Wi-Fi 6, integrating pressure sensing and wireless communication. It proposes a sliding-average filtering and wavelet denoising algorithm, as well as a temperature-compensation calibration model, to optimize sensing accuracy. Additionally, it constructs a hierarchical early warning model based on pressure thresholds. The experiment demonstrates that the sensor achieves a detection accuracy of 99.2%, a response delay of less than 50 ms, a transmission packet loss rate of less than 0.5%, an end-to-end delay of less than 200 ms, and an early warning accuracy rate of 99.2% under battery overcharge/overtemperature conditions. The innovation of this study lies in the first integration of high-precision pressure sensing and IoT communication for battery protection. A low-power IoT sensing node tailored for battery aging scenarios has been designed, validating the novel application value of IoT sensing in the safety monitoring of new energy equipment. This system fills a gap in IoT pressure-sensing technology for battery protection, enabling practical applications and serving as a reference for implementing integrated sensing and communication technology.