Ultrasonic guided wave sensors are widely employed for structural health monitoring; yet, their signal interpretation reliability is frequently compromised in extreme environments where coupled temperature and stress induce significant nonlinear drifts in dispersion characteristics. To overcome the computational bottleneck of conventional numerical methods that hinders real-time sensor calibration, this paper proposes a Dispersion Multi-Head Attention Network (D-MHAN) that directly maps eleven raw physical parameters to full-band dispersion responses. By adopting a non-normalized input strategy to internalize underlying physical laws, the model enables robust out-of-distribution extrapolation even when material properties exceed the training manifold. It was validated against a high-fidelity dataset spanning temperatures from −250 °C to 100 °C and stresses from 0 to 150 MPa generated by the Semi-Analytical Finite Element (SAFE) method. The proposed D-MHAN achieves a Pearson correlation coefficient of 0.9999 and provides computational speeds approximately 30 and 168 times faster than SAFE and the Wave Finite Element Method (WFEM). The model’s practical utility is further corroborated by cryogenic experiments on an aerospace storage tank. This work establishes a critical foundation for real-time parameter sensitivity analysis and environmental effect compensation in practical ultrasonic sensing applications.
Xiao et al. (Sun,) studied this question.