The failure of impedance matching between the ultrasonic power supply and the transducer can degrade machining quality, decrease machining efficiency, and reduce tool life. To enhance the detection efficiency of impedance matching status in ultrasonic machining systems, an impedance matching detection method based on the Voltage Standing Wave Ratio (VSWR) is proposed. First, by constructing a fitting model for the forward and reverse voltage and power of ultrasonic power supply, the relationship between VSWR and voltage is determined. Subsequently, a correlation model between the VSWR and tool tip amplitude, which reflects the working state of the ultrasonic system, is established. And the range of VSWR for optimal performance of system impedance matching is obtained by means of the model. Finally, the detection effectiveness of this method is verified through experiments on tool tip output amplitude under varying working conditions, and a comparison is made between this method and the phase method. The results indicate that using VSWR as a detection parameter to characterize impedance matching yields measurement values within 7% of the theoretical values. These results confirm the evaluation interval for a good working state of the system. Furthermore, experiments under varying force loads and temperatures demonstrate the reliability of the VSWR-based characterization. Compared to the traditional phase method, this approach reduces the cost of impedance matching performance detection and meets the requirements for impedance matching status detection during ultrasonic machining.
Jiang et al. (Thu,) studied this question.