The increasing deployment of collaborative robots in industrial manufacturing environments has enabled close human–robot collaboration, making rapid and reliable collision detection essential for worker safety. This paper presents a learning-based framework for real-time detection and classification of hard and soft collisions using stacked Gated Recurrent Unit (GRU) networks. A two-stage pipeline is introduced, in which collision detection and collision type classification are performed sequentially using separate models, and its performance is validated through extensive experiments on a collision dataset collected from a six-joint collaborative robot executing random point-to-point motions. Without requiring joint torque sensors, unmodeled joint friction is implicitly compensated through learning for both detection and classification. Compared to our previous work, the proposed method achieves improved detection performance, and its robustness is further demonstrated through systematic generalization experiments under simulated dynamic model uncertainties. In addition, the classification model accurately distinguishes between hard and soft collisions, providing a basis for differentiated post-collision reaction strategies. Overall, the proposed sensorless collision detection and classification framework provides a practical and cost-effective solution for real-world industrial human–robot collaboration.
Lee et al. (Sat,) studied this question.