Bimodal Image Fusion and Brightness Piecewise Linear Enhancement for Crack Segmentation

Accurate segmentation of structural cracks is a core prerequisite for quantifying crack parameters, assessing damage severity, and providing early warning of structural safety. However, different types of structures exhibit significant individual variations in features such as color, texture, and brightness. Consequently, commonly used image segmentation algorithms struggle to establish a universal mathematical model, making it challenging to robustly identify and precisely segment crack targets amidst multi-feature disparities. To address the issue, this paper proposes a crack-segmentation algorithm based on bimodal image fusion and brightness piecewise linear enhancement (CSA-BB), and further enables parameter extraction and crack monitoring. The algorithm utilizes the complementary properties of visible-light and pseudo-color images for bimodal image fusion, thereby enhancing the detailed features of cracks. Furthermore, a brightness piecewise linear function has been devised that automatically selects appropriate parameters for image enhancement of structural cracks across varying background brightness. Subsequently, the crack region is effectively segmented using the bottom-hat transform and the OTSU algorithm. Ultimately, the crack’s safety level is determined from the acquired crack parameters, thereby enabling effective monitoring and assessment of the crack development process. In this paper, the proposed method achieves the best segmentation performance with a Dice coefficient of 0.4511 and a Jaccard index of 0.2981. Compared to the second-best algorithm, it yields significant improvements of 26.9% and 34.5%, respectively, demonstrating higher consistency with the ground truth. Moreover, superior computational efficiency and robustness are achieved, fulfilling the operational demands of real-world engineering environments.