This study presents a systematic topological progression and multi-objective optimization of a Permanent Magnet-assisted Non-overlapping Winding Line-Start Synchronous Reluctance Motor (PMaNWLS-SynRM) for industrial applications. To explicitly highlight the core contribution, the research establishes a rigorous comparative framework evaluating the transition from a conventional 4-pole/36-slot distributed winding (DW) to a 2 × 12-slot non-overlapping winding (NW) architecture. Baseline results demonstrate that the NW configuration shortens end-turns, successfully reducing total electromagnetic losses from 417 W to 349 W and improving steady-state efficiency from 93.7% to 95.1%. To overcome the inherent starting limitations of pure synchronous reluctance machines, an aluminum squirrel-cage is integrated to enable robust direct-on-line (DOL) synchronization, while NdFeB permanent magnets are embedded within the rotor flux barriers to mitigate asynchronous spatial harmonics and elevate torque density. Finite element analysis (FEA) confirms this magnetic assistance raises the average synchronous torque to 65.8 Nm while suppressing absolute torque ripple to 1.37 Nm. Finally, an evolutionary genetic algorithm is deployed across 440 iterative configurations to resolve geometric multi-physics conflicts. The finalized optimized design achieves a 13.2 kW output power at 1800 rpm, maximizing average torque to 70.12 Nm and strictly dampening absolute torque ripple to an industry-acceptable 1.04 Nm. Operating with an aggregated total loss of 1382 W, the optimized PMaNWLS-SynRM yields a 90.5% operational efficiency, definitively validating its suitability as an ultra-premium IE4/IE5 alternative to conventional induction motors.
Haider et al. (Sat,) studied this question.