In this study, the structure and mechanical properties of composites fabricated by polyetherimide film and powder lamination of carbon fabrics, as well as their impregnation with a polyetherimide/N-methylpyrrolidone solution at different contents, were compared. At compression sintering pressure of 10 MPa, the most uniform structure with the minimum number of discontinuities was formed by film lamination at the maximum carbon fabric content of 70 wt.%. For powder lamination, some discontinuities were found in the composites, which may be caused by the low melt flow index of the polyetherimide powder. The composites fabricated by impregnation with the dissolved PEI possessed low mechanical properties, so the compression sintering pressure was reduced to 6 MPa. After that, an improved composite was characterized by both uniform structure and high mechanical properties (even above those at film lamination), confirming the effectiveness of this fabrication method.
Peng et al. (Fri,) studied this question.