Calibration of Discrete Element Parameters for Cassava Seed Stems Using the Tavares Model and GA-BP-GA Method

Accurate discrete element method (DEM) simulations are essential for elucidating the precision seeding mechanisms and collision damage characteristics of cassava seed stem (CSS); however, such simulations are often limited by a lack of precise contact parameters. In this study, “Guire No. 7” CSS was selected as the research object to calibrate discrete element (DE) parameters by integrating physical experiments with DEM simulations. A stem model was constructed in EDEM software (Altair EDEM 2022) using three-dimensional scanning technology combined with SolidWorks 2024 modeling functions to investigate the influence of the model’s mesh face count on simulation accuracy. Physical experiments measured the average repose angle (RA) of the stems (30.28° ± 1.09°), along with parameters including the restitution coefficient for stem-stem and stem-steel plate collisions, and the coefficient of static friction between the stem and steel plate. The Plackett-Burman Design experiment was employed to screen parameters affecting the RA, and the steepest ascent experiment was conducted to determine their optimal value ranges. Using the RA as the response value, a Central Composite Design experiment combined with machine learning regression models was applied to optimize the influencing parameters and compare model performance. The results indicated that the GA-BP algorithm exhibited superior predictive capability compared to Support Vector Regression (SVR) and the BP neural network. Through optimization using a genetic algorithm (GA), the calibrated parameters were obtained: a stem-steel plate static friction coefficient (SFC) of 0.488, a stem-stem SFC of 0.489, and a stem-stem rolling friction coefficient of 0.131. The resulting simulated RA was 30.73°, yielding a relative error of 1.49% compared to the physically measured value. The GA-BP-GA method demonstrated better optimization performance than the central composite design experiment, thereby validating the accuracy of the calibrated contact parameters between stems. Furthermore, parameters for the Tavares model were calibrated through physical experiments on CSS, using collision damage force and collision damage energy (CDE) as validation indicators. The results showed that the relative errors for both collision damage force and CDE were less than 3%, which is within the acceptable error range, thereby confirming the validity of the calibrated DE parameters for the cassava seed stem.