The pursuit of lightweight, high-performance sports equipment drives the development of Al-Li-Mg alloys, yet systematic studies linking a complete processing route, from as-cast to peak-aged condition, to microstructural evolution and mechanical properties remain limited. This work provides the first comprehensive investigation of how a sequential processing route (homogenization, hot rolling, solution treatment, and peak aging) transforms the coarse as-cast structure of an Al-Li-Mg alloy into a refined, recrystallized grain architecture with a uniform dispersion of nanoscale δ′-Al3Li precipitates. This microstructural transformation leads to a dramatic enhancement in mechanical properties: the peak-aged alloy exhibits increases of approximately 92%, 139%, and 925% in yield strength, ultimate tensile strength, and elongation, respectively, relative to the as-cast condition. The dominant strengthening mechanism is identified as dislocation shearing of coherent δ′-Al3Li precipitates (average radius ~5 nm, well below the ~25 nm transition threshold for Orowan looping), which enhances strength without compromising ductility, demonstrating the critical role of the processing route in tailoring microstructures and mechanical properties for lightweight sports equipment.
Ge et al. (Mon,) studied this question.