Formation of Improved Metallurgical Properties and Carbon Structure of Coke by Optimizing the Composition of Petrographically Heterogeneous Interbasin Coal Batches

Given the multi-basin raw material base for coking that has been formed at most industry enterprises, there is an urgent need to optimize the component composition and improve the basic technological methods of coal raw material preparation, taking into account the petrographic characteristics of coal batches. A comprehensive study of the components included in a coke chemical enterprise’s coking raw material base was carried out. The work used standardized methods for studying coal and coal batches’ technological and plastic–viscous properties. The qualitative characteristics of coke were determined using physical–mechanical and thermochemical methods of studying standardized indicators: crushability (M25), abrasion (M10), reactivity (CRI), post-reaction strength (CSR), and specific electrical resistance (ρ). The results were analyzed using the licensed Microsoft Excel computer program. Based on the results of proximate, plastometric, and petrographic analyses of the studied coal samples and data from experimental industrial coking, proposals were made to optimize the component composition, properties of the coal batch, and technology for its preparation for coking. The established inverse dependence of Gibbs free energy (ΔGf,total) on the reaction capacity of coke CRI and its direct reliance on its post-reaction strength CSR confirmed the feasibility of using ΔGf,total as a thermodynamic predictive parameter for optimizing and compiling coal batches that produce less reactive, stronger coke. This made it possible to improve the quality indicators of metallurgical coke. Thus, according to the M25 crushability index, the mechanical strength increased by 0.6%, and the M10 abrasion decreased by 0.4%. Significant improvements in thermochemical properties and an increase in the orderliness of the carbon structure were recorded: the CRI reactivity decreased by 3.1%, the CSR post-reaction strength increased by 8.3%, and the specific resistance decreased by 8.4%.