High-Performance Flexible Nanocomposite Networks Based on Grafted Chitosan–PANI for Flexible Electronics

In the pursuit of sustainable and flexible electronics, polymer-based conductive films offer a promising solution due to their biodegradability, mechanical flexibility, and cost-effective fabrication. This study presents the development of a highly conductive and flexible nanocomposite material based on polyaniline-grafted chitosan (PANI-g-Chs) and Vinavil (Vi, a vinyl glue specifically designed for enhancing the sealability of textiles and paper), serving as a matrix for applications in flexible electronics. The PANI-g-Chs nanocomposite was synthesized via in situ oxidative polymerization, where chitosan nanoparticles (Chs) served as a stabilizing template to prevent PANI aggregation, reducing the particle size from 1700 nm (pristine PANI) to 180 nm (PANI-g-Chs). The resulting composite exhibited exceptional electrical conductivity (77.79 S/m at 25 wt% PANI-g-Chs). Hall effect measurements showed that the carrier mobility increased up to 1162.7 cm2/V·s and the carrier density rose to 6.5.1017 cm−3, confirming efficient charge transport and network formation. Mechanical analysis revealed a 300% increase in the storage modulus for PANI-g-Chs, and thermal studies confirmed stability up to 300 °C. Optical characterization showed a reduced bandgap (3.6 eV) and extended π-conjugation, which are critical for optoelectronic applications. Application tests demonstrated stable conductivity under mechanical deformation, highlighting the material’s potential for use in flexible electronics, sensors, and sustainable conductive coatings. This work offers a viable alternative to conventional conductive polymers.