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April 16, 20260 citationsOpen Access

AI-Powered Early Brake Anomaly Detection With Explainable Predictive Intelligence

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MNMrs. N. NikithaVYVepada YagneshJMJenna Meghanadh

Key Points

  • The aim is to develop a machine learning framework that predicts brake failures in heavy commercial vehicles using operational data.
  • Utilization of IoT-based sensors for real-time monitoring of the Air Pressure System.
  • K-Nearest Neighbour (KNN) imputation for missing data handling.
  • Synthetic Minority Oversampling Technique (SMOTE) for addressing class imbalance.
  • Evaluation of multiple machine learning algorithms with stratified cross-validation.
  • Incorporation of Explainable AI techniques like SHAP and LIME for model interpretability.
  • Random Forest classifier shows superior performance across metrics like accuracy, precision, recall, F1-score, and ROC-AUC.
  • The framework improves reliability in brake fault detection and reduces maintenance costs.
  • Feature selection methods enhance computational efficiency while retaining prediction accuracy.

Abstract

This study proposes a secure and efficient machine learning-based framework for predicting brake failures in heavy commercial vehicles. In modern transportation systems, the Air Pressure System (APS) of heavy vehicles is continuously monitored using IoT-based sensors, which generate large volumes of operational data. Manually detecting brake faults from such large and highly imbalanced datasets is both time-consuming and inefficient. To address these challenges, the proposed approach utilizes K-Nearest Neighbour (KNN) imputation to handle missing data and Synthetic Minority Oversampling Technique (SMOTE) to manage class imbalance. Various machine learning algorithms, including Logistic Regression, Decision Tree, Support Vector Machine, Gradient Boosting, and Random Forest, are implemented and evaluated using stratified cross-validation techniques. Experimental results indicate that the Random Forest classifier achieves superior performance in terms of accuracy, precision, recall, F1-score, and ROC-AUC. To improve interpretability and build trust in the prediction process, Explainable Artificial Intelligence (XAI) techniques such as SHAP and LIME are incorporated, enabling clear understanding of model decisions. Additionally, feature selection methods are applied to reduce computational complexity while maintaining high prediction accuracy. The proposed framework enhances the reliability of brake fault detection, minimizes maintenance costs, and supports predictive maintenance strategies in heavy transport systems.

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Cite This Study

Nikitha et al. (2026) studied this question.

synapsesocial.com/papers/69e07e3b2f7e8953b7cbf4bbhttps://doi.org/10.5281/zenodo.19564159
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