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September 23, 2025Biomimetics2 citationsOpen Access

Multi-Segment Extendable Soft Manipulator Driven by a Pneumatic–Tendon Coupling Mechanism

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HYHongxi YangYZYufeng ZengZZZeyu Zhong

Key Points

  • The Multi-Segment Extendable Soft Manipulator achieved an extension ratio of 156.85%, enhancing its operational flexibility.
  • Integrating a hybrid control method reduced the average tracking error by 60.43%, with rectangular trajectory error reduction reaching 74.19%.
  • The differential stiffness design increased bending stiffness by 4–5 times and axial stiffness by about 10 times, enhancing performance during motion.
  • Experimental results validate the efficacy of the soft manipulator in merging high flexibility with high-precision control, advancing continuum robotics.

Abstract

Continuum robots have garnered significant attention for their high flexibility and adaptability to complex environments. However, achieving the same level of high-precision control as rigid robots remains a significant challenge. This paper introduces an innovative Multi-Segment Extendable Soft Manipulator (MSESM) that employs a pneumatic–tendon hybrid drive mechanism. The design, utilizing off-the-shelf industrial bellows and 3D-printed components, allows the manipulator to achieve an extension ratio of up to 156.85%. By adopting a differential stiffness design, its bending stiffness was increased by approximately 4–5 times, its axial stiffness was increased by approximately 10 times, and its torsional resistance was enhanced, preventing inter-segment coupling during motion. At the control level, this paper proposes a hybrid control method that integrates a Constant Curvature (CC) physical prior with a data-driven neural network. Experimental results show that in tracking rectangular, triangular, and circular trajectories, this hybrid method reduced the average tracking error by 60.43% compared to a purely neural network-based controller, with the error reduction for the rectangular trajectory reaching 74.19%. This research validates a practical and effective approach for creating soft manipulators that successfully merge high flexibility with high-precision control.

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Cite This Study

Yang et al. (2025) studied this question.

synapsesocial.com/papers/68d4759931b076d99fa6da50https://doi.org/10.3390/biomimetics10100643
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