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March 26, 2026Scientific Reports1 citationsOpen Access

Eco-friendly corrosion mitigation for copper in desalination acid cleaning using plant extract

HTHamdy Khamees ThabetOAOdeh A. O. AlshammariAAAshraf M. Ashmawy

Key Points

  • The central aim is to explore the effectiveness of Acacia farnesiana extract in mitigating copper corrosion during acid cleaning in desalination.
  • Applied weight loss and electrochemical techniques (EIS and polarization) to assess inhibition effectiveness.
  • Identified long-chain fatty acids as key compounds for corrosion inhibition.
  • Investigated thermodynamic factors and temperature impact on corrosion behavior.
  • Conducted surface examinations using SEM, EDS, and FT-IR spectroscopy.
  • Achieved maximum inhibitory efficiency of 97.4% using electrochemical impedance spectroscopy.
  • Confirmed high concentrations of C18 unsaturated fatty acids in the extract.
  • Demonstrated protective barrier formation on copper surfaces through effective adsorption.
  • Identified the dual-action defense mechanism of the fatty acids present in the extract.

Abstract

Addressing copper corrosion in acidic cleaning procedures in the desalination industry is crucial for preserving efficiency, assuring water quality, and reducing environmental effect. Traditional procedures can offer environmental concerns, necessitating the quest for creative, eco-friendly solutions. This work provides a very effective, natural method to corrosion control by studying the inhibitory effects of Acacia farnesiana extract (AFE) for copper corrosion in 1 M HCl solution. To assess AFE’s anticorrosion effectiveness, we used extensive procedures, including weight loss (WL) and sophisticated electrochemical techniques (EIS and polarization). The extract achieved the highest inhibitory efficiency at 97.4% (EIS), 96.3% (polarization), and 94.1% (weight loss). The novelty of this work lies in the identification of long-chain fatty acids (Linoleic and Oleic acids) as the primary drivers of inhibition. HPLC analysis confirmed a high concentration of C18 unsaturated fatty acids, which provide a dual-action defense: chemical anchoring via carboxyl groups and physical shielding via a hydrophobic alkyl-chain barrier. This molecular synergy results in a superior inhibition efficiency of 97.4% in 1 M HCl. According to our investigation, AFE offers maximum protection by acting in the forming of mixed-type corrosion inhibitor. In order to provide a solid knowledge of the inhibitory mechanism, we also investigated the impact of temperature and identified pertinent thermodynamic factors. The efficient adsorption behavior of AFE onto the copper surface, creating a protective barrier, is visually validated by surface examinations utilizing electron microscopy (SEM), energy dispersive X-ray (EDS) and Fourier Transform Infrared (FT-IR) spectroscopy analysis. Quantum chemical calculations showed that the four primary fatty acids in AFE can operate as electron donors and so assist in the creation of a protective AFE covering on the copper surface. This study highlights AFE’s potential as an effective, eco-friendly remedy for industrial corrosion problems.

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Cite This Study

Thabet et al. (2026) studied this question.

synapsesocial.com/papers/69c4cd73fdc3bde448919bf3https://doi.org/10.1038/s41598-026-44764-2
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