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January 25, 2026Foods1 citationsOpen Access

Bacterial Cellulose Production by a Novel Levilactobacillus brevis Isolate Using Response Surface-Optimised Agro-Industrial Substrates

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PMPanyot MongkolchatFMFrançois MalherbeEPEnzo A. Palombo

Key Points

  • To explore the sustainable production of bacterial cellulose using agro-industrial wastes as substrates.
  • Isolated Levilactobacillus brevis from nata de coco wastewater.
  • Screened agro-industrial wastes for optimal carbon and nitrogen sources.
  • Employed response surface methodology and Box–Behnken Design to optimize medium composition.
  • Evaluated BC production levels quantitatively.
  • Achieved BC production at 1.56 ± 0.15 g/L using optimized substrates.
  • Identified pear pomace and rice bran as ideal low-cost sources.
  • Substituted 85% of standard medium with agro-industrial waste, reducing costs significantly.
  • Found minimal structural deviation in BC characteristics from standard and optimized media.

Abstract

High culture medium costs economically constrain bacterial cellulose (BC) production. In parallel, agro-industrial wastes are plentiful but often underutilised sources of carbon and nitrogen substrates that could support microbial growth and metabolite production. This study aimed to bioconvert agro-industrial waste sustainably into BC using response surface methodology. A novel lactic acid bacterium, Levilactobacillus brevis DSS.01, isolated from nata de coco wastewater, was evaluated alongside Acetobacter tropicalis KBC and Komagataeibacter xylinus TISTR 086 for BC production using Australian agro-industrial wastes. Preliminary screening identified pear pomace and rice bran as optimal low-cost carbon and nitrogen sources, respectively. The response surface methodology employing Box–Behnken Design determined the optimal agro-industrial waste medium composition for L. brevis DSS.01 to produce BC at 1.56 ± 0.15 g/L. The optimised agro-industrial waste medium substituted 85% of standard Hestrin-Schramm medium components, suggesting a significant reduction in culture medium and production costs. Scanning electron microscopy revealed BC fibres from L. brevis DSS.01 maintained a uniform diameter. Fourier transform infrared spectroscopy and X-ray diffraction analyses indicated minimal structural deviation in BC produced from optimised agro-industrial waste medium versus standard medium. These findings demonstrate economic and sustainable BC production through valorisation of agro-industrial residues, establishing lactic acid bacteria as alternative BC producers with potential food-grade applications in circular economy frameworks.

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Cite This Study

Mongkolchat et al. (2026) studied this question.

synapsesocial.com/papers/6975b2c8feba4585c2d6e4e3https://doi.org/10.3390/foods15020394
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