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March 8, 2026Frontiers in Manufacturing Technology0 citationsOpen Access

Smart placement, faster robots—a comparison of algorithms for robot base-pose optimization

MMMatthias MayerAMAlthoff Matthias

Key Points

  • The research aims to identify which algorithm best optimizes the base pose of robots to improve efficiency in manufacturing.
  • Optimized base pose using Bayesian optimization, exhaustive search, genetic algorithms, and stochastic gradient descent.
  • Evaluated algorithms in synthetic and real-world environments.
  • Measured cycle time and success rates across various tasks.
  • All algorithms reduced cycle time for evaluated tasks.
  • Stochastic gradient descent achieved a success rate of over 90% in real-world tasks.
  • Genetic algorithms resulted in the lowest final costs among the algorithms tested.

Abstract

Robotic automation is a key technology that increases the efficiency and flexibility of manufacturing processes. However, one of the challenges in deploying robots in novel environments is finding the optimal base pose for the robot, which affects its reachability and deployment cost. Yet, existing research on automatically optimizing the base pose of robots has not been compared. We address this problem by optimizing the base pose of industrial robots with Bayesian optimization (BO), exhaustive search (ES), genetic algorithms (GAs), and stochastic gradient descent (SGD), and we find that all algorithms can reduce the cycle time for various evaluated tasks in synthetic and real-world environments. Stochastic gradient descent shows superior performance with regard to the success rate, solving more than 90 % of our real-world tasks, while genetic algorithms show the lowest final costs. All benchmarks and implemented methods are available as baselines against which novel approaches can be compared.

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Cite This Study

Mayer et al. (2026) studied this question.

synapsesocial.com/papers/69ada873bc08abd80d5bb6c8https://doi.org/10.3389/fmtec.2025.1642524
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