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March 25, 2026Applied Sciences0 citationsOpen Access

Frequency-Band Sensitivity Mapping of Gearbox Housing Concepts Based on Sound Pressure Spectra

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KHKrisztian HorvathDFDániel Feszty

Key Points

  • This research aims to assess the effectiveness of compact spectral descriptors for encoding stiffness-related information in gearbox housing designs.
  • Analyzed sound pressure levels from 12 spectra with various ribbing configurations of a gearbox housing.
  • Used five 1 kHz band-averaged sound pressure levels between 1 and 6 kHz as compact descriptors.
  • Employed a Random Forest classifier with leave-one-out cross-validation to evaluate classification accuracy.
  • Achieved 0.75 accuracy in classifying gearbox configurations.
  • Confusion matrix showed distinct classification for flexible and partial overlap for intermediate and rigid configurations.
  • Identified 2–4 kHz frequency range as the most important for stiffness sensitivity.

Abstract

Gearbox housing stiffness strongly influences radiated noise in electric drivetrains, particularly in the absence of engine masking. While high-fidelity vibro-acoustic simulations provide detailed insight, they are computationally demanding for early-stage design screening. This study investigates whether extremely compact spectral descriptors can encode stiffness-related information. The descriptors consist of five 1 kHz band-averaged sound pressure levels between 1 and 6 kHz. These band-averaged quantities are treated as compact spectral descriptors representing the acoustic response of each gearbox housing configuration. The analysis is based on a simulation-derived dataset of twelve spectra representing three ribbing configurations of a single gearbox housing geometry. A Random Forest classifier evaluated using leave-one-out cross-validation (LOOCV) achieved 0.75 accuracy. Confusion matrix analysis indicates clear separation of the flexible concept. Intermediate and rigid configurations show partial spectral overlap. Permutation testing suggests that the observed classification performance exceeds random chance, although uncertainty remains substantial due to the small dataset size. Feature-importance analysis identifies the 2–4 kHz region as the most stiffness-sensitive frequency range, supporting physical interpretations of mid-frequency structural–acoustic coupling. This exploratory study highlights both the potential and the statistical limits of minimal frequency-band descriptors for rapid NVH stiffness screening under small-sample conditions.

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Cite This Study

Horvath et al. (2026) studied this question.

synapsesocial.com/papers/69c37b41b34aaaeb1a67d77ehttps://doi.org/10.3390/app16063079
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