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April 12, 2026Nanomaterials4 citationsOpen Access

A Review of Nanomaterials in Heavy-Oil Viscosity Reduction: The Transition from Thermal Recovery to Cold Recovery

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ZTZhen TaoBJBorui JiBSBauyrzhan Sarsenbekuly

Key Points

  • The aim is to assess how nanomaterials can effectively reduce viscosity in heavy oil, enhancing oil recovery operations.
  • Reviewed literature on nanomaterials in viscosity reduction.
  • Categorized findings into metal-based and non-metal nano-systems.
  • Analyzed operational mechanisms and effects on oil recovery.
  • Metal-based nanoparticles facilitate viscosity reduction during thermal recovery through catalytic processes.
  • Non-metal nanomaterials, like silica and graphene, improve flow at lower temperatures by altering interfacial properties.
  • Identified critical factors for field applications, such as brine stability and nanoparticle transport.

Abstract

Heavy oil and extra-heavy oil represent mobility-limited petroleum resources because supramolecular associations of asphaltenes and resins, together with strong interfacial resistance, generate extremely high apparent viscosity. In recent years, nanotechnology has emerged as a promising approach for viscosity management and enhanced oil recovery (EOR). This review critically examines recent advances in nano-assisted viscosity reduction from a reservoir-operational perspective and organizes the literature into two field-relevant categories: metal-based and non-metal nano-systems. Metal-based nanoparticles (NPs) mainly promote catalytic aquathermolysis and related bond-cleavage and hydrogen-transfer reactions under hydrothermal conditions, enabling partial upgrading and persistent viscosity reduction during thermal recovery. In contrast, non-metal nano-systems—particularly silica- and graphene-oxide-derived materials—primarily operate through interfacial and structural regulation mechanisms at low or moderate temperatures. These effects include wettability alteration, interfacial-film stabilization, modification of asphaltene aggregation behavior, and the formation of dispersed-flow regimes such as Pickering-type emulsions that reduce apparent flow resistance in multiphase systems. Beyond summarizing nanomaterial types, this review emphasizes reservoir-scale considerations governing field applicability, including brine stability, NPs transport and retention in porous media, and formulation compatibility. Comparative analysis highlights the distinct operational windows of thermal catalytic nano-systems and cold-production nano-systems, providing a reservoir-oriented framework for designing nano-assisted viscosity-reduction technologies.

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Cite This Study

Tao et al. (2026) studied this question.

synapsesocial.com/papers/69db38534fe01fead37c6989https://doi.org/10.3390/nano16080452
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