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May 8, 2026Chemical Engineering Journal1 citationsOpen Access

Robust interfacial network and ionic conduction of carbon-doped hexagonal boron nitride for dual-mode strain and humidity sensor

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MSMuhammad Mujtaba SyedBTBalamurugan ThirumalrajAKAbdallah Kamal

Key Points

  • This research aims to develop a flexible composite film with high ionic conductivity and multifunctionality for strain and humidity sensing.
  • Composite films were created using carbon-doped boron nitride and polyvinyl alcohol matrices.
  • The ionic conductivity of the films was measured under hydrated conditions.
  • Performance metrics for strain and humidity sensing were evaluated using interdigitated silver electrodes.
  • The optimized composite exhibits ionic conductivity of up to 46 mS/cm.
  • The strain sensor shows a gauge factor of 2.39, with response and recovery times of ~0.8 s and ~0.6 s respectively.
  • The humidity sensor demonstrates sensitivity of 718.7 kΩ/%RH, featuring fast response and recovery times of ~1.5 s and ~3 s respectively.

Abstract

Ionic conducting films garner significant interest as a substitute for traditional rigid electronic conductors due to their inherent flexibility and low power consumption, but simultaneously achieving high toughness, mechanical strength, ionic conductivity, and multifunctionality remains a critical challenge. In this study, we present a novel multifunctional sensor based on ionic conduction in composite films with surface-functionalized, carbon-doped boron nitride (f-BCN) as fillers in polyvinyl alcohol (PVA) matrix. The optimized film exhibits ionic conductivity up to 46 mS/cm under hydrated conditions. The successful formation of proton-conducting channels, attributed to interfacial hydrogen bonding between the functional groups of PVA and f-BCN, is identified as a key factor contributing to the high proton conductivity. Additionally, the f-BCN/PVA composite demonstrates high tensile strength (~44 MPa) and toughness (~73 MJ/m 3 ), while maintaining stable piezoresistive behavior under cyclic strains. As a flexible strain sensor, the composite film achieved a gauge factor of 2.39 for low strains, with remarkable response and recovery of ~0.8 s and ~ 0.6 s, respectively. Furthermore, the composite film is cast on interdigitated silver (Ag) electrodes to prepare a humidity sensor. The sensor demonstrates exceptional sensitivity (718.7 kΩ/%RH and 1268.4 pF/%RH) over a wide humidity range while maintaining fast response and recovery of ~1.5 s and ~ 3 s, respectively. We also studied the cross-interference between strain and humidity sensing and found that strain and humidity can be decoupled via GF calibration. These results demonstrate the potential of f-BCN/PVA composite film, offering high ionic conductivity, dual-sensing functionality, flexibility, high mechanical strength, and low power consumption. • Carbon-doped h-BN enables efficient surface functionalization. • Hydrogen-bonding networks at the interface form robust proton-conducting pathways. • Composite achieves high ionic conductivity as well as mechanical strength. • Composite demonstrates its notable sensitivity towards strain and humidity. • Optimized material achieved fast response and recovery for both strain and humidity changes. • Intrinsically, the ionic conductive sensor mimics human skin-like sensing and consumes low energy.

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Cite This Study

Syed et al. (2026) studied this question.

synapsesocial.com/papers/69fd7fb8bfa21ec5bbf0839bhttps://doi.org/10.1016/j.cej.2026.177084
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