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January 25, 2026Journal of the American Chemical Society8 citations

Amorphous–Crystalline High-Entropy Electrocatalysts for H 2 Evolution in High-Power Aluminum-Based Fuel Cells

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ZLZhiwen LuJHJunheng HuangKCKai Chen

Key Points

  • The aim is to improve hydrogen production rates in aluminum-based fuel cells using advanced electrocatalysts.
  • Developed a hybrid amorphous-crystalline high-entropy alloy as a cathode electrocatalyst.
  • Coupled alkaline aluminum anode oxidation with acidic hydrogen evolution reaction.
  • Measured power density and efficiency during long-term operation.
  • Achieved peak power density of 964 mW cm^-2 and current densities of 1319 mA cm^-2.
  • Showed over 220 hours of continuous operation at 200 mA cm^-2 with >99% Faradaic efficiency.
  • Surpassed performance of existing alkaline aluminum-air batteries.

Abstract

Metal-air batteries have long captured the imagination of researchers and industries alike, admired for their promise of cost-effective, safe, and eco-friendly energy storage. Yet, their journey to full commercialization has been hindered by challenges such as limited power density and troublesome carbonate deposition. In a groundbreaking leap forward, we introduce an alkali/acid aluminum-hydrogen fuel cell by coupling alkaline aluminum anode oxidation with a high-entropy alloy (HEA)-driven acidic hydrogen evolution reaction (HER), which transcends these limitations by replacing the sluggish oxygen reduction reaction with the swift and efficient HER. To this end, a hybrid amorphous-crystalline HEA of FeCoNiMnRu has been developed as a cathode electrocatalyst for HER. The diversity of its local structures is key to its high catalytic activity, and the amorphous structure exhibits even greater stability. The hybrid aluminum-hydrogen fuel cell achieves a record-breaking peak power density of 964 mW cm-2 at current densities as high as 1319 mA cm-2, surpassing nearly all alkaline aluminum-air batteries reported to date. Beyond high power density, it also demonstrates impressive longevity upon 220 h of continuous operation at 200 mA cm-2 while maintaining a near-perfect Faradaic efficiency (>99%) for hydrogen production. The hydrogen-production fuel cell may pave the way for high-efficiency power delivery and open up scalable avenues for high-efficiency hydrogen synthesis.

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Cite This Study

Lu et al. (2026) studied this question.

synapsesocial.com/papers/6975b20efeba4585c2d6d897https://doi.org/10.1021/jacs.5c16652
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