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May 6, 2026Chemical Science1 citationsOpen Access

A reflection on synthesis by extrusion ten years on: achievements, challenges and opportunities for solvent-free, sustainable, continuous chemical manufacturing

DCDeborah E. CrawfordSJStuart L. James

Key Points

  • The aim is to reflect on the advancements and challenges in mechanochemical synthesis over the past decade.
  • Review of the literature on mechanochemical synthesis and its applications.
  • Analysis of the development and implementation of solvent-free techniques in manufacturing.
  • Acknowledged significant impact of mechanochemical synthesis in academia and industry.
  • Outlined challenges in scaling and adopting efficient solvent-free methods.
  • Identified opportunities for innovation in continuous chemical manufacturing.

Abstract

, 1645, https://doi.org/10.1039/C4SC03217A). In the years since its publication, this work has had impact across both academia and industry. Here, we reflect on the origins of that study and its place in the rapidly advancing field of mechanochemical synthesis. We also discuss the challenges and opportunities that lie ahead for the further development and implementation of TSE as an enabling and sustainable method for chemical synthesis and manufacturing.

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Cite This Study

Crawford et al. (2026) studied this question.

synapsesocial.com/papers/69fada7f03f892aec9b1e4d0https://doi.org/10.1039/d6sc90085b
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