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January 14, 2026Metrology0 citationsOpen Access

Recent Advances in Digital Fringe Projection Profilometry (2022–2025): Techniques, Applications, and Metrological Challenges—A Review

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MSMishraim Sanchez-TorresIHIsmael Hernández-CapuchinCRCristina Ramírez-Fernández

Key Points

  • To synthesize recent advancements in digital fringe projection profilometry and address key metrological challenges.
  • Review of techniques from 2022 to 2025
  • Analysis of projection architectures and error propagation
  • Assessment of learning-based reconstruction methods
  • Examination of challenges with reflective surfaces and dynamic scenes
  • Enhanced calibration approaches improve measurement precision
  • Learning-based methods increase robustness under challenging conditions
  • Identified ongoing issues with reflective and transparent surfaces

Abstract

Digital fringe projection profilometry (DFPP) is a widely used technique for full-field, non-contact 3D surface measurement, offering precision from the sub-micrometer-to-millimeter scale depending on system geometry and fringe design. This review provides a consolidated synthesis of advances reported between 2022 and 2025, covering projection and imaging architectures, phase formation and unwrapping strategies, calibration approaches, high-speed implementations, and learning-based reconstruction methods. A central contribution of this review is the integration of these developments within a metrological perspective, explicitly relating phase–height transformation, fringe parameters, system geometry, and calibration to dominant uncertainty sources and error propagation. Recent progress highlights trade-offs between sensitivity, robustness, computational complexity, and applicability to non-ideal surfaces, while learning-based and hybrid optical–computational approaches demonstrate substantial improvements in reconstruction reliability under challenging conditions. Remaining challenges include measurements on reflective or transparent surfaces, dynamic scenes, environmental instability, and real-time operation. The review outlines emerging research directions such as physics-informed learning, digital twins, programmable optics, and autonomous calibration, providing guidance for the development of next-generation DFPP systems for precision metrology.

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Cite This Study

Sanchez-Torres et al. (2026) studied this question.

synapsesocial.com/papers/6966f30613bf7a6f02c00975https://doi.org/10.3390/metrology6010003
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