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January 17, 2026Micromachines0 citationsOpen Access

Low Temperature Effect of Resistance Strain Gauge Based on Double-Layer Composite Film

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MLMengqiu LiZHZhiyuan HuFYFengming Ye

Key Points

  • To create a strain gauge with minimal temperature effect for improved measurement accuracy in structural health monitoring.
  • Developed a strain gauge using a double-layer composite film.
  • Characterized the strain gauge for resistance temperature coefficient (TCR) and gauge factor.
  • Compared performance metrics with traditional single-layer alloy strain gauges.
  • Achieved an ultra-near-zero TCR of approximately 0.8 ppm/°C.
  • Demonstrated a gauge factor of 1.83 with excellent linearity.
  • Showed significantly reduced sensitivity to temperature interference compared to traditional models.

Abstract

Strain gauges play a crucial role in numerous fields such as bridge and building structural health monitoring. However, traditional strain gauges generate spurious signals due to the temperature effect, which in turn affects their measurement accuracy. Herein, we propose a resistance strain gauge based on a double-layer composite film, which is characterized by an adjustable resistance temperature coefficient (TCR), an ultra-near-zero temperature effect, and good TCR repeatability. It is precisely through the combination of materials with positive and negative TCR, leveraging their opposing temperature resistance characteristics, that a low temperature effect has been achieved. Compared with the single-layer alloy-based strain gauge, the developed strain gauge based on double-layer composite film has greatly reduced sensitivity to temperature interference, and its TCR can be reduced to a ultra-near-zero value, approximately 0.8 ppm/°C, while the stability of TCR is excellent. In addition, the gauge factor of the strain gauge is 1.83, and it maintains excellent linearity. This work fully highlights the potential application value of the developed strain gauge in stress monitoring of bridges and building structures.

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Cite This Study

Li et al. (2026) studied this question.

synapsesocial.com/papers/696b25cfd2a12237a934911bhttps://doi.org/10.3390/mi17010114
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