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January 22, 2026ChemSusChem4 citations

Engineering Interfaces in Vertically Aligned Ni 3 S 2 /MnO 2 Heterojunction Nanoflakes for Efficient Overall Water Electrolysis

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CMChetna MadanASArkaj SinghSKSonu Kumari

Key Points

  • The research aims to enhance the performance and durability of non-precious metal catalysts for water electrolysis.
  • Studied heterointerface formation between Ni3S2 and MnO2 using sequential and simultaneous growth methods.
  • Performed electrical impedance measurements, X-ray photoelectron spectroscopy, and Raman spectroscopy to analyze electrocatalytic behavior.
  • Conducted Density Functional Theory (DFT) study to investigate reaction kinetics over the heterointerfaces.
  • Sequential growth of Ni3S2 over MnO2 led to superior bifunctional electrocatalytic activity.
  • Achieved lowering of OER overpotentials by 300 mV and HER onset overpotentials by 230 mV compared to standard catalysts.
  • Demonstrated a low cell voltage of 1.68 V at 10 mA cm−2 in water electrolysis, outperforming standard catalysts with higher current densities.

Abstract

Green hydrogen adoption demands intensive research efforts focusing on improving the performance and durability of electrodes used in water electrolyzers, enabling cheaper hydrogen production on a commercial scale. For catalyzing the oxygen evolution (OER) and hydrogen evolution (HER) electrode reactions in a water electrolyzer, the state‐of‐the‐art electrocatalysts used are expensive and scarce, thus preventing their successful commercialization. There is a dire‐need to replace those expensive catalysts with cheaper, earth‐abundant non‐platinum group of transition metals. Heterointerface engineering could be employed as an effective strategy to synthesize such kind of electrocatalysts to tune the electronic and catalytic properties of these environmentally friendly transition metal electrocatalysts. In this report, we have studied the heterointerface formation between Ni 3 S 2 and MnO 2 phases using two synthesis approaches: sequential as well as simultaneous growth methods. Our studies show that sequential growth exhibits a critical impact on the chemical and electrocatalytic behavior of the as‐synthesized vertically aligned nanoflakes. When Ni 3 S 2 was grown over the MnO 2 phase, it resulted in the most superior bifunctional electrocatalytic activity. Along with the electrical impedance measurement, X‐ray photoelectron spectroscopy and Raman spectroscopy reveal that the interfacial charge transfer due to heterointerface formation via sequential growth is more effective than the simultaneous method of heterojunction preparation. The best catalyst exhibits a lowering of OER overpotentials of 300 mV and HER onset overpotentials of 230 mV, surpassing the standard catalysts. DFT study has been performed to correlate the experimental and theoretical reaction kinetics over Ni 3 S 2 @MnO 2 @NF heterointerfaces, which suggests a lower overpotential of 1.391 V when Ni 3 S 2 is grown over MnO 2 for OER as compared with the MnO 2 (1.719 V) grown over Ni 3 S 2 . Ni 3 S 2 @MnO 2 @NF electrodes registered a low cell voltage of 1.68 V at 10 mA cm −2 current density in an alkaline water electrolysis prototype, performing better than the standard catalyst in terms of cell voltage and operation stability at higher current densities of up to 50 mA cm −2 . This study shows how strategic design of interfaces in heterojunction can control the overall catalytic performance.

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Cite This Study

Madan et al. (2026) studied this question.

synapsesocial.com/papers/6971bdad642b1836717e2569https://doi.org/10.1002/cssc.202501816
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