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February 2, 20260 citationsOpen Access

Analysis of a Gas Turbine Enhanced Fuel Cell Powertrain for Future Aircraft

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NDN.A. DotzauerFLF.L.J. van der Linden

Key Points

  • This work aims to evaluate a gas turbine and SOFC hybrid powertrain for aircraft propulsion.
  • Developed a dynamic Modelica model using the ThermoFluidStream library
  • Used a pre-burner to heat gases before the fuel cell
  • Simulated different flight phases of a regional aircraft
  • Created a preliminary control scheme for system analysis
  • Tested performance under varying take-off temperatures and altitudes
  • Achieved system efficiencies of up to 77% during cruise phase
  • System operated effectively from a control perspective
  • Demonstrated robust performance under extreme conditions
  • Highlighted potential for lightweight design with no air/air heat exchangers

Abstract

In this work, we present a novel idea of an SOFC combined with a gas turbine as the main powertrain of an aircraft. Contrary to similar, existing ideas, a pre-burner instead of a post-burner is used to heat up the gases before the fuel cell together with a hot air feedback. This allows for an autonomous start-up, the complete avoidance of air/air heat exchangers, which reduces weight and flow losses, and the use of high pressures, which is favorable for the operation of the SOFC. The investigations of this work are based on a dynamic Modelica model using components of the ThermoFluidStream (TFS) library, developed by the German Aerospace Center (DLR) with a custom fuel cell model following the TFS approach. To analyze the propulsion system, a preliminary control scheme is developed to perform simulations of an exemplary, regional aircraft over a whole mission while considering the different flight phases. First, a baseline case is simulated to investigate whether the system can be operated, also from the control perspective, and whether the performance is sufficient for the application in an aircraft. The results reveal that the system with the preliminary control loop achieves overall system efficiencies of up to 77% during the cruise phase. Second, simulations with different take-off temperatures and altitudes are carried out showing that the system runs robustly under more extreme conditions. These results show that the proposed architecture is very promising for aircraft applications.

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Cite This Study

Dotzauer et al. (2026) studied this question.

synapsesocial.com/papers/6980fe13c1c9540dea80fd28https://doi.org/10.25967/650282
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