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February 5, 2026Journal of Applied Polymer Science0 citationsOpen Access

Material Limitations and Processing Challenges of Bio‐Based Thermoplastics: A Review

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CFCatarina FariaDRDaniel ReisDDDiana Dias

Key Points

  • The review aims to explore the characteristics and challenges of biopolymeric thermoplastics (b‐bTPs) as alternatives to conventional plastics.
  • Review of literature on biopolymeric thermoplastics and their formulations
  • Analysis of processing techniques like microcellular injection molding
  • Evaluation of recycling methods for b‐bTPs
  • Biopolymeric thermoplastics show promise as sustainable alternatives to petro-based plastics.
  • Advanced techniques can improve the properties and processing of b‐bTPs.
  • Challenges remain in the formulation and recycling of biopolymeric materials.

Abstract

ABSTRACT The increasing production and consumption of petro‐based plastics raise significant environmental concerns due to their persistence and accumulation in ecosystems. Biopolymers, derived from renewable sources such as plants and microorganisms, offer a sustainable alternative to traditional plastics. These materials are moldable and recyclable through thermal processes, providing versatility for various industrial applications, such as commercial thermoplastic materials. This review provides a comprehensive overview of biopolymeric thermoplastics (b‐bTPs), discussing their compositions, challenges, and recent advances. Key topics include the formulation of b‐bTPs using additives and blends to improve their properties, the application of advanced techniques such as microcellular injection molding, the recyclability of b‐bTPs foam parts, and future trends and prospects. This analysis highlights the potential of b‐bTPs to replace conventional plastics in numerous applications, contributing to a more sustainable industry.

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Cite This Study

Faria et al. (2026) studied this question.

synapsesocial.com/papers/6984345ff1d9ada3c1fb270chttps://doi.org/10.1002/app.70436
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