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February 5, 20260 citations

Self-confined electrohydrodynamic printing on micro-structured substrate for flexible transparent electrodes with embedded metal mesh

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BWBaoli WangRHRui HuDYDong Ye

Key Points

  • To develop a method for creating high-quality flexible transparent electrodes that overcome fabrication challenges.
  • Utilized self-confined electrohydrodynamic printing for depositing metal solutions on substrates.
  • Implemented selective electroplating of Cu on structured surfaces to create metal meshes.
  • Designed substrates with hydrophilic/hydrophobic properties for precise solution deposition.
  • Achieved a figure of merit of 24,708 with a sheet resistance of 0.08 Ω/sq.
  • Obtained optical transmittance of 83.4%.
  • Demonstrated good resistance stability under repetitive bending and stretching.

Abstract

Flexible transparent electrodes (FTEs) have attracted much attention due to their advantages of excellent optical/electrical conductivities and good mechanical fatigue strength. However, their fabrication presents several challenges, including fabricating wires with a high aspect ratio and sufficient tensile resistance. In this study, an embedded Ag/Cu metal-mesh FTE with a high figure of merit 24,708 (sheet resistance 0.08 Ω/sq and 83.4% optical transmittance) is fabricated through the proposed method called self-confined electrohydrodynamic printing and selective electroplating of Cu. This method employs structured surfaces and patterned hydrophilic/hydrophobic properties to enable highly controllable deposition of solutions (e.g., positioning, line width, consistency), allowing the complete filling of imprinted microgrooves with a high aspect ratio of 2 (e.g., 4 μm width and 8 μm depth) with Ag/Cu metal. Moreover, the resulting FTEs demonstrate good resistance stability under repetitive bending and stretching and exhibit excellent performance in flexible transparent heaters and electromagnetic shielding films.

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Cite This Study

Wang et al. (2024) studied this question.

synapsesocial.com/papers/6984349af1d9ada3c1fb2e1ehttps://doi.org/10.1360/nso/20240016/pdf
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