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February 5, 2026Corrosion Reviews1 citationsOpen Access

Investigation of common aircraft alloy corrosion behavior and mechanism by the potential halon replacement fire suppressant C 2 F 5 I

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PLPei Yuan LiYZYa Li ZhangHYHao Yan

Key Points

  • The research aims to explore how aerospace alloys corrode when exposed to the fire suppressant C2F5I under varying temperatures.
  • Examined corrosion kinetics and mechanisms at temperatures of 200 °C and above 300 °C.
  • Tested several common aerospace alloys, including Al, Fe, and Cu-based alloys.
  • Analyzed corrosion products from the H62 alloy.
  • Investigated gas by-products resulting from the thermal decomposition of C2F5I.
  • At 200 °C, C2F5I showed compatibility with all tested metals with no significant corrosion.
  • At temperatures above 300 °C, C2F5I's decomposition led to substantial alloy corrosion due to fluorinated hydrocarbon by-products.
  • The 2024 alloy demonstrated the best corrosion resistance compared to Fe-based and Cu-based alloys.
  • H62 displayed the highest corrosion levels, warranting further analysis.

Abstract

Abstract This study investigated the kinetics and mechanisms of high-temperature corrosion of common aerospace alloys, such as those used in aircraft engines and fuselage skins, when locally exposed to the fire extinguishing agent C 2 F 5 I.The aim is to elucidate the material degradation process and to assess the efficacy of C 2 F 5 I as a halon replacement in aerospace applications. The results of the study showed that at 200 °C, C 2 F 5 I was compatible with all metals tested with no significant corrosion. However, at temperatures above 300 °C, the thermal decomposition of C 2 F 5 I produced C1–C4 fluorinated hydrocarbon products that resulted in significant corrosion of the alloys. Among these alloys, 2024 exhibits the best corrosion resistance, which shows that the performance of Al-based alloys is better than that of Fe-based alloys and Cu-based alloys. Based on these findings, the most heavily corroded alloy, H62, was selected for further analysis of corrosion products and gas by-products. The mechanism of Cu alloy corrosion by C 2 F 5 I at elevated temperatures was elucidated. The results provide valuable insights for performance evaluation and selection of halon alternatives.

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Cite This Study

Li et al. (2025) studied this question.

synapsesocial.com/papers/69843564f1d9ada3c1fb415dhttps://doi.org/10.1515/corrrev-2024-0111
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