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February 6, 2026Bioengineering0 citationsOpen Access

The Energy Potential, Environmental Impact, and Occupational Health and Safety Potential of Biogas Obtained from Filter Cake in Artisanal Panela Production

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ARAida-Salomé Romero-VistínEYEstela Guardado YordiJPJosselyn Pico Poma

Key Points

  • The study aims to evaluate the energy potential of biogas from filter cake and its sustainability impact in panela production.
  • Physicochemical characterization of filter cake
  • Feed flow modeling
  • Stoichiometric simulation under mesophilic conditions
  • Anaerobic digestion optimization
  • Up to 1736.40 m³/day of biogas produced with 40.7% methane content
  • Calorific value of biogas was 14,350 kJ/m³
  • Replacement of 1.24 t/day of wood or 2.38 t/day of bagasse
  • Annual savings of 631.08 t of biomass, preserving 3.63 ha/year of rainforest
  • High risks identified in handling filter cake and digestate management

Abstract

Filter cake (or cachaza), a residue generated in the artisanal production of panela, represents an under-explored source of renewable energy in the Ecuadorian Amazon. Valorizing filter cake could reduce the use of solid biomass and emissions associated with traditional combustion. Our objective was to determine the energy potential of the biogas obtained and its contribution to the sustainability of the panela (unrefined cane sugar) production system. A sequential procedure was applied that included the physicochemical characterization of filter cake, feed flow modeling, and stoichiometric simulation under mesophilic conditions. The anaerobic digestion of filter cake with the optimal Composition 6 generated up to 1736.40 m3·day−1 of biogas with 40.7% methane and a calorific value of 14,350 kJ·m−3. This was enough to replace 1.24 t·day−1 of wood or 2.38 t·day−1 of bagasse in the production system. This represents an annual saving of 631.08 t of solid biomass, equivalent to conserving 3.63 ha·year−1 of the Amazon rainforest. The Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts (TRACI) analysis showed impacts on climate change (17.40 kg CO2 eq/m3) and acidification (0.00516 kg SO2 eq/m3), attributable to unburned methane and residual H2S. Meanwhile, the social assessment using the Occupational Health and Safety Potential (OHSP) indicator showed high risks in terms of handling filter cake and cleaning the digestate.

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Cite This Study

Romero-Vistín et al. (2026) studied this question.

synapsesocial.com/papers/698585aa8f7c464f2300938bhttps://doi.org/10.3390/bioengineering13020182
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