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February 12, 2026Small1 citations

Stepwise Activation‐Guided Zn Deposition for Ultra‐High Capacity in Flowless Zn–Br Batteries

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CKChanyeon KimMLMinju LeeHLHyuntae Lee

Key Points

  • The study aims to enhance the performance of flowless Zn–bromine batteries by addressing Zn deposition challenges.
  • Developed a stepwise activation (SWA) electrode to optimize Zn deposition.
  • Implemented insulating porous membranes to separate stacked carbon fiber layers.
  • Conducted high current cycling tests at 20 mA cm−2 for over 10,000 cycles.
  • Achieved stable ultra-high capacity cycling of 100 mAh cm−2.
  • Maximized ZnBr2 utilization to approximately 33%.
  • Demonstrated higher Coulombic and energy efficiencies during cycling.

Abstract

ABSTRACT Flowless Zn–bromine batteries (FL–ZBBs) are attracting attention as a route to overcome the inherent system‐level limitations of conventional flow batteries. However, the difficulty of achieving high ZnBr 2 utilization and ultra‐high areal capacity jeopardize practical feasibility: Under practically relevant conditions, Zn‐hosting electrodes suffer from top‐plating issues and dendrite‐triggered “dead” Zn accumulation, which deteriorates reversible Zn plating/stripping. This work presents a stepwise activation (SWA) electrode that guides top‐plating‐free, bottom‐to‐top sequential Zn deposition. The SWA architecture is designed by introducing insulating porous membranes physically separating stacked CF layers while electrically linking through controlled partial Zn penetration. Benefiting from SWA‐guided Zn deposition, FL‐ZBBs can stably retain higher Coulombic and energy efficiencies even at a high current cycling (20 mA cm −2 ) over 10 000 cycles. For the first time, we demonstrate a stable ultra‐high capacity cycling (100 mAh cm −2 ) of FL‐ZBB with SWA electrode by maximizing the ZnBr 2 utilization (∼33%). This simple, scalable SWA design offers broad applicability, enabling high‐capacity operation in flowless batteries and extending to other metal‐deposition‐limited redox systems.

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Cite This Study

Kim et al. (2026) studied this question.

synapsesocial.com/papers/698d6e055be6419ac0d53644https://doi.org/10.1002/smll.202510641
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