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February 12, 20260 citationsOpen Access

Design And Structural Analysis Of Helical Gear With Varying Helix Angle

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NSNeha SahuRSRuchika Saini

Key Points

  • The aim is to explore the effects of varying helix angles on the mechanical performance of helical gears.
  • Designed helical gears with different helix angles.
  • Analyzed gears under identical loading and boundary conditions.
  • Evaluated bending stress, contact stress, deformation, and axial force.
  • Identified optimal helix angle ranges for enhanced gear strength.
  • Minimized excessive axial loads and potential material failure.
  • Provided insights to improve gear design practices.

Abstract

This study focuses on the design and structural analysis of helical gears with varying helix angles to investigate their influence on mechanical performance. By designing helical gears with different helix angles and analyzing them under identical loading and boundary conditions, the study aims to evaluate changes in bending stress, contact stress, deformation, and axial force. The results of this investigation will help identify optimal helix angle ranges that enhance gear strength and longevity while minimizing undesirable effects such as excessive axial loads and material failure. The findings of this study are expected to contribute to improved gear design practices by providing insights into the relationship between helix angle variation and structural performance. Such insights are valuable for engineers and designers seeking to develop efficient, durable, and high-performance gear systems for modern mechanical applications.

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Cite This Study

Sahu et al. (2026) studied this question.

synapsesocial.com/papers/698d6e7b5be6419ac0d54400https://doi.org/10.5281/zenodo.18595488
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  4. 4Design, Stress Analysis, and Material Comparison of Helical Gear Pair Using Analytical Method and ANSYS Finite Element Analysis for Industrial Gearbox Application2026
  5. 5Design, Stress Analysis, and Material Comparison of Helical Gear Pair Using Analytical Method and ANSYS Finite Element Analysis for Industrial Gearbox Application2026