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February 16, 2026Advanced Materials Technologies0 citationsOpen Access

Hydrogel‐Based 3D‐Printable Stretchable Pressure Sensor

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TYTianyu YuanCLC. LiAGAntonia Georgopoulou

Key Points

  • To present a new hydrogel-based pressure sensor that is stretchable and suitable for various applications.
  • Developed a carbon black-functionalized double network granular hydrogel (CB-DNGH) sensor.
  • Utilized 3D printing technology to create the sensor structure.
  • Tested the sensor's sensitivity and pressure range for applications like gait analysis.
  • Achieved piezoresistivity combined with toughness at low carbon black concentrations.
  • Enabled detection of pressures ranging from kPa to several hundred kPa.
  • Demonstrated potential applications in soft robotics and biomedical devices.

Abstract

ABSTRACT Soft pressure sensors become increasingly important, for example, to introduce tactility to soft robots, smart wearables, and biomedical devices. These applications often require stretchable sensors that withstand deformation. Conventional soft pressure sensors often entail concentrated fillers that tend to render them brittle, such that they risk failing if excessively strained. We introduce a 3D‐printable pressure sensor composed of carbon black‐functionalized double network granular hydrogels (CB‐DNGHs). The granular structure of DNGHs enables localization of CB fillers in the interstitial spaces such that they reach percolation even if added at concentrations as low as 0.95 vol%, enabling them to combine piezoresistivity with toughness. The granular nature of the ink offers an additional advantage: it enables direct ink writing of materials with locally varying compositions and hence pressure sensing ranges. We leverage this feature to 3D print a CB‐DNGH‐based shoe sole for gait analysis that can detect pressures as low as kPa to several 100 kPa. The combination of a wide pressure sensing range, high sensitivity, low signal drift, and high toughness renders this material a promising soft pressure sensor for underwater applications, point‐of‐care measurements, or measurements conducted in humid environments.

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Cite This Study

Yuan et al. (2026) studied this question.

synapsesocial.com/papers/69926503eb1f82dc367a0d4chttps://doi.org/10.1002/admt.202501019
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