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February 21, 2026ACS Materials Letters1 citations

Chemical Recycling of Carbon Fiber-Reinforced Nylon Composites

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JZJackie ZhengMBMairead BoucherNGNicholas J. Galan

Key Points

  • The research aims to improve the recycling process for nylon-based fiber-reinforced composites.
  • Tailored glycolysis of nylon-6 composites
  • Assessment of deconstruction kinetics and molecular weight reduction
  • Scanning Electron Microscopy (SEM) for fiber integrity analysis
  • Tensile testing to evaluate mechanical properties
  • Successfully separated constituent fibers and nylon-6 oligomers
  • Achieved reductions in molecular weight from 32,600 to 2000 g/mol
  • Confirmed maintained integrity of recovered fibers through SEM and tensile testing

Abstract

Nylon-based fiber-reinforced composites are widely used in various sectors due to their strength, durability, and lightweight properties. Despite their widespread use, recycling these composites is difficult due to the inability to separate fibers and thermal instability of nylon at high temperatures. Consequently, most nylon composites are landfilled, leading to significant economic loss. Current fiber recovery methods (i.e., pyrolysis) are energetically inefficient and preclude recovery of the matrix. Dissolution methods, such as using hexafluoroisopropanol (HFIP), allow recovery of polymer and fiber but are economically taxing and require extensive safety infrastructure. Herein we report tailored glycolysis of nylon-6 composites, resulting in separated constituent fibers and nylon-6 oligomers. Deconstruction kinetics reveal nylon’s molecular weight reductions from 32,600 to 2000 g/mol, while SEM and tensile testing confirm recovered fiber integrity. This approach offers a pathway to reclaim high-value materials from nylon composites, providing a strategy for the chemical recycling of fiber-reinforced composites.

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Cite This Study

Zheng et al. (2026) studied this question.

synapsesocial.com/papers/69994a7f873532290d01ef1ehttps://doi.org/10.1021/acsmaterialslett.5c01543
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