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February 21, 2026Procedia Structural Integrity0 citationsOpen Access

Chemo-Thermo-Mechanical Phase Field Modeling of Sulfide Stress Cracking in DCB Testing and Effect of Plasticity

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MEMohamed ElkhodbiaIBI. Barsoum

Key Points

  • This research aims to improve the understanding of sulfide stress cracking by incorporating plastic deformation into a phase-field model.
  • Enhanced an existing phase-field model with elasto-plasticity considerations.
  • Accounted for temperature-induced stress and hydrogen-induced toughness degradation.
  • Conducted DCB simulations of P110 steel under sour conditions across various temperatures.
  • Validated model predictions against experimental data.
  • Both elastic and elasto-plastic models showed an increase in the SSC threshold with temperature.
  • The elasto-plastic model provided slightly more accurate predictions.
  • Plasticity had a limited effect on macroscopic behavior, with transport and degradation due to temperature as dominant factors.

Abstract

Hydrogen-assisted cracking (HAC), particularly sulfide stress cracking (SSC) in sour environments, threatens the structural integrity of critical components. While a prior model developed by the authors have addressed temperature-dependent hydrogen diffusion and fracture energy degradation within an elastic phase-field framework, the influence of plastic deformation remains underexplored. This work enhances the developed chemo-thermo-mechanical phase-field model by incorporating standard elasto-plasticity and a coupling mechanism where plastic work partially drives fracture. The formulation accounts for temperature-induced stress, hydrogen-induced toughness degradation, and diffusion kinetics. Validation is performed using DCB simulations of P110 steel under sour conditions across various temperatures, benchmarked against experimental data. Both the elastic and elasto-plastic models capture the observed rise in the SSC threshold K ISSC with temperature, while the elasto-plastic variant predicts slightly more accurate thresholds. For the SSC conditions examined, plasticity had a limited impact on macroscopic behavior, with temperature-dependent transport and degradation being the dominant factors. The proposed model offers a more complete tool for HAC analysis and can support future studies where plasticity plays a larger role.

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Cite This Study

Elkhodbia et al. (2026) studied this question.

synapsesocial.com/papers/69994a7f873532290d01efc3https://doi.org/10.1016/j.prostr.2026.02.018
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