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February 25, 20260 citations

Nomadic Molecular Key-Driven Instantaneous Covalent Reconstruction Enables Ultrahigh Impact-Stiffening Polymeric Armor.

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XLXiaoyun LiQFQiang FuJMJiaxuan Ma

Key Points

  • The aim is to develop an advanced impact-stiffening polymer that overcomes current limitations in energy dissipation and activation response.
  • Utilized poly(styrene-thioctic acid) with thioctic acids as a stiffening key.
  • Implemented covalent reconstruction and nanodomain agglomeration techniques.
  • Assessed mechanical properties including modulus, strength, and energy dissipation under various strain rates.
  • Achieved an ultralow relaxation time of 15.8 ms and a stiffening response of 2925 times.
  • Demonstrated high modulus of 5.8 GPa and record strength of 84.3 MPa at low strains.
  • Realized 97% reduction in impact force, with outstanding impact force attenuation of +957% and puncture resistance of +360%.

Abstract

Impact-stiffening materials hold great promise in safeguarding human safety and apparatus integrity, serving as intelligent armor to mitigate transient impact and damage. However, high activation strain/rate, stiffening hysteresis, and inefficient energy dissipation of current materials pose significant challenges for matching extreme events. Herein, we report a nomadic molecular key-driven ultrahigh impact-stiffening strategy that leverages strain-rate-sensitive and covalent-active molecules to trigger covalent reconstruction and nanodomain agglomeration within polymers. Our design employs poly(styrene-thioctic acid) (PSTx) with a few thioctic acids (TA) as a critical stiffening key, in which disulfide/hydrogen bonds form energy-dissipating multi-networks, while phenyls act as precursors for physical crosslinking. Distinct from conventional mechanisms, force-activated TA functions as a molecular key that rapidly induces covalent crosslinking and phenyl nanodomain resembling, effectively "locking" networks and blunting cracks to achieve efficient impact-resistance. PSTx exhibits ultralow relaxation time (15.8 ms), exceptional stiffening response (2925 times), and stretchability over 4000%. Even at low strains/rates of 2000 s-1, it achieves high modulus (5.8 GPa), record strength (84.3 MPa), and excellent energy dissipation (12.4 MJ/m3), yielding 97% impact-force reduction. PSTx is processable into various wearable composites with outstanding impact force attenuation (+957%) and puncture resistance (+360%). This work resolves challenges of activation thresholds and stiffening hysteresis in impact-stiffening materials, providing a molecular key-switchable paradigm for intelligent systems.

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Cite This Study

Li et al. (2026) studied this question.

synapsesocial.com/papers/699e919cf5123be5ed04f37chttps://doi.org/10.1002/adma.202523607
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