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March 4, 2026Journal of Computational Design and Engineering0 citationsOpen Access

A multi-scale fault diagnosis method for rotating machinery with multi-wavelet weight initialisation and adaptive gain mechanism

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YHYunjin HuXYXudong YangQXQingsheng Xie

Key Points

  • The aim is to develop a robust fault diagnosis method for rotating machinery that overcomes limitations of existing approaches, particularly in noisy environments.
  • Utilises multiple wavelet basis functions for initialising convolutional kernel weights in the neural network.
  • Incorporates a channel-wise convolutional architecture for better feature extraction.
  • Introduces an adaptive gain mechanism for non-linear enhancement of key features.
  • Implements a multi-scale feature extractor to capture information across different frequency components.
  • MSWAG shows superior diagnostic performance in high-noise and low-sample conditions.
  • Outperforms existing mainstream methods significantly in capturing discriminative features.

Abstract

Abstract In recent years, researchers have extensively studied deep learning to diagnose faults in rotating machinery. However, existing methods often fail to adequately capture and express fault information. The absence of sensitive features limits the model’s ability to extract discriminative characteristics, particularly in environments where signals are subject to substantial noise interference or where fault samples are scarce. To address the aforementioned issues, this paper proposes a fault diagnosis method based on multi-scale wavelet-weight initialisation and an adaptive gain mechanism (MSWAG). This method first employs multiple wavelet basis functions to initialise (MWTI) the convolutional kernel weights in the neural network’s first layer. By utilising a channel-wise convolutional architecture, it integrates the complementary information extracted by different wavelets during feature extraction. Secondly, an adaptive gain mechanism (AGM) is introduced that automatically learns a scaling factor for feature amplitudes, thereby achieving non-linear enhancement of key features and noise suppression. Finally, a multi-scale feature extractor (MSFE) is constructed to comprehensively capture discriminative information within fault signals by adapting perception strategies to different frequency components. Experimental results based on real rotating machinery data demonstrate that MSWAG exhibits superior diagnostic performance under both intense noise and sparse sample conditions, significantly outperforming existing mainstream methods. This finding highlights the method’s potential for enhancing key features and for practical applications.

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Cite This Study

Hu et al. (2026) studied this question.

synapsesocial.com/papers/69a7cd2ad48f933b5eed94e1https://doi.org/10.1093/jcde/qwag018
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