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March 6, 20261 citationsOpen Access

Development of a DEM-CFD Coupled Power Model for Vertical Stirred Mills

MDMichael DenzelFWFisher WangABAlan Boylston

Key Points

  • The aim is to develop a coupled DEM-CFD model to analyze power draw in vertical stirred mills during fine grinding.
  • Creation of a coupled DEM-CFD model to simulate conditions in stirred mills.
  • Evaluation under varying factors such as grinding media filling level and shaft speed.
  • Conducting tests on a specially equipped test mill to validate model accuracy.
  • Model successfully predicts power draw based on grinding conditions.
  • Demonstrates the influence of grinding media and shaft speed on energy efficiency.
  • Provides insights into optimal grinding compartment configurations.

Abstract

Vertical stirred mills are increasingly used for fine grinding applications in the mineral processing industry due to their high energy efficiency. Thus, modeling power draw is of great interest proven by the effort in previous work including analytical models. In this contribution the development of a DEM‑CFD coupled model is presented to determine power draw under different operating conditions. These include grinding media filling level, shaft speed and fluidization as well as changes in grinding compartment configuration. An extensive test program on an especially equipped test mill is initiated to validate the model.

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Cite This Study

Denzel et al. (2026) studied this question.

synapsesocial.com/papers/69aa70d6531e4c4a9ff5b0e6https://doi.org/10.5281/zenodo.18859952
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