A New Portable Smart Percussion System Embedded on Raspberry Pi for Bolt Looseness Detection

Bolted joints are extensively used in a wide range of industrial and commercial structures, making their condition monitoring essential for ensuring structural integrity and operational safety. Under the influence of vibration, cyclic loading, and environmental factors, bolts may gradually lose preload, which can degrade joint stiffness and eventually lead to structural failure. To address this issue, this study presents a smart percussion system developed on a Raspberry Pi platform that integrates acoustic signal acquisition, real-time signal processing, and visualization of diagnostic results. A bolt looseness detection strategy combining audio feature extraction with unsupervised learning is proposed. In contrast to traditional percussion-based approaches that depend on supervised learning and predefined baseline datasets, the proposed method does not require prior reference data, significantly improving its adaptability and ease of deployment across different structures, which shows essential practical significance. Experimental investigations demonstrate the effectiveness and advantages of the proposed system, indicating its strong potential to enhance percussion-based bolt looseness detection and to support real-time structural health monitoring, which are real-world engineering applications.