Compaction Layered Crushing Behavior and Acoustic Emission Response Characteristics of Gangue Solid Waste Backfill Material

As an effective technical approach for ecological environment protection in mining areas and coal resource recovery under buildings, railways and water bodies, solid backfill coal mining technology has been widely applied. When gangue was used as backfill material and placed into the goaf, its compression characteristics and crushing behavior were found to directly affect the control effect of overlying strata deformation. In this study, combined with the compression characteristics of gangue solid waste backfill materials, eight kinds of gangue solid waste backfill materials with different particle size gradations were adopted as research objects. From the perspectives of stress–strain compaction characteristics, the coupling relationship between internal crushing and acoustic emission (AE), relative density in the compacted state and particle size distribution, the hierarchical crushing behavior, and the AE response characteristics of gangue solid waste backfill materials under different gradation schemes were systematically revealed, and the optimal gradation parameters for different layers were determined. The results showed that the compaction process of gangue solid waste backfill materials could be divided into three stages: initial compression, rapid compaction and plastic compaction. During the compaction process, internal crushing was mainly concentrated in the middle layer. In the initial stage of the test, the AE intensity of the middle layer was measured to be higher than 78%, and the AE intensity remained above 50% in the compacted state. When the specimen was compressed to 220 mm, all eight gradation schemes exhibited the characteristic that the proportion of locating points and energy level in the middle layer were much higher than those in the upper and lower layers. With the continuous increase in axial pressure, the intensive area of crushing events was observed to migrate in the order of middle layer → upper layer → lower layer. With the continuous increase in axial pressure, the intensive area of crushing events was observed to migrate in the order of middle layer → upper layer → lower layer. The findings obtained in this study have provided a theoretical basis and experimental support for the gradation optimization of gangue solid waste backfill materials and roof deformation control in solid backfill coal mining engineering.