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March 21, 2026ACS Synthetic Biology0 citations

Rational Protein Engineering of Branched-Chain α-Keto Acid Decarboxylase for Enhanced 3-Hydroxypropionic Acid Production in Escherichia coli

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CWChuang WangRORené C. L. OlsthoornHGH. de Groot

Key Points

  • The aim is to improve the catalytic efficiency of branched-chain alpha-keto acid decarboxylase (KdcA) for 3-hydroxypropionic acid production.
  • Employ rational protein engineering techniques to alter KdcA's binding pocket.
  • Develop enzyme variants S286R, S286K, and others through targeted mutations.
  • Assess catalytic efficiency and activity in comparisons to wild-type KdcA.
  • Variant S286R shows a 4.6-fold increase in activity over wild-type KdcA.
  • Variant S286K exhibits a 6.2-fold activity increase compared to wild-type.
  • S286K/V461I/M538Y variant results in a Km value of 6.6 mM, significantly lower than wild-type (> 20 mM).
  • Catalytic efficiency enhancements reached up to 120-fold in certain variants.

Abstract

The oxaloacetate (OAA) pathway represents a promising biosynthetic route to produce 3-hydroxypropionic acid (3-HP), comprising two steps: the decarboxylation of OAA to malonic semialdehyde, followed by its reduction to 3-HP. A thiamine diphosphate (ThDP)-dependent α-keto acid decarboxylase was identified as a potential bottleneck in this pathway due to its low catalytic efficiency toward the non-natural substrate OAA. In this study, rational protein engineering is employed to enhance the catalytic efficiency of KdcA. By rearranging the interaction network within the enzyme's binding pocket, variants S286R and S286K are developed, exhibiting 4.6-fold and 6.2-fold increases in activity, respectively, compared to wild-type KdcA (WT). Further reduction of the binding pocket volume leads to the creation of enhanced variants S286K/V461I/M538Y and S286K/F381W/V461I/M538Y, which display significantly lower Km values (6.6 and 6.0 mM, respectively) relative to those of WT (Km > 20 mM), along with up to about 120-fold increases in catalytic efficiency (kcat/Km). When the variant S286K/V461I/M538Y is integrated into Escherichia coli (E. coli), 3-HP production reaches 1.6 ± 0.2 mM in shake flask cultures. This study demonstrates the effectiveness of protein engineering in overcoming enzymatic bottlenecks to improve biochemical production.

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Cite This Study

Wang et al. (2026) studied this question.

synapsesocial.com/papers/69be35166e48c4981c67339bhttps://doi.org/10.1021/acssynbio.5c00889
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