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March 23, 2026Mechanical Engineering Journal0 citationsOpen Access

Development of a stress intensity factor solution for circumferential through-wall cracks in cylinders with large radius-to-thickness ratio

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HYHiroki YadaSTShigeru TakayaHMHideo MACHIDA

Key Points

  • This research aims to develop a stress intensity factor solution specifically for circumferential through-wall cracks in large diameter cylinders.
  • Discussed the applicability of existing SIF solutions for through-wall cracks in plates to circumferential cracks in cylinders.
  • Developed a new SIF solution using finite element analysis.
  • Evaluated the conservatism of applying current SIF solutions to large radius-to-thickness cylinders.
  • Clarified that existing SIF solutions for plates are not suitable for circumferential through-wall cracks.
  • Established a more accurate SIF solution tailored for large radius-to-thickness cylinders.

Abstract

ASME Boiler and Pressure Vessel Code Case N-875 provides a rational in-service inspection (ISI) approach for liquid-metal cooled reactors. This is a risk-informed approach that establishes ISI requirements including acceptance criteria by considering features of respective plants in terms of the effects of flaws on the plant safety. In this approach, fracture mechanics is essential. Not only part-through-wall cracks but also through-wall cracks need to be evaluated, for example, to determine the maximum allowable size of flaws in reactor internal components and investigate the applicability of continuous leakage monitoring to flaws in sodium-retaining components. The basic procedure of the Code Case has also been incorporated in Fitness-for-service code (Section XI, Division 2) in ASME, which provides requirements for reliability and integrity management programs for nuclear power plants, including advanced reactors. The demonstration sodium-cooled fast reactor currently under development in Japan is expected to be designed with thin wall and large diameter to reduce the thermal stress. For some components, the ratio of radius-to-thickness is expected to exceed 100. There are currently no generalized Stress Intensity Factors (SIFs), which are required for fracture mechanics, applicable to components with such a large ratio of radius-to-thickness. In this study, as a part of the development of a flaw evaluation method applicable to components with large ratio of radius-to-thickness, the conservatism of applying the SIF solutions for through-wall cracks in plates to circumferential through-wall cracks in cylinders with large ratio of radius-to-thickness was discussed. As a result, it was clarified that the SIF solutions for plates should not be used for circumferential through-wall cracks. Therefore, a new SIF solution for circumferential through-wall cracks in cylinders was developed by using Finite Element Analysis.

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Cite This Study

Yada et al. (2026) studied this question.

synapsesocial.com/papers/69c0de74fddb9876e79c1431https://doi.org/10.1299/mej.24-00457
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