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March 23, 2026Advanced Functional Materials2 citationsOpen Access

Additive Manufacturing of NiTi Shape Memory Alloys for Elastocaloric Applications: A Review

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ISIgnatius Andre SetiawanMMMohammad MehraliJTJaka Tušek

Key Points

  • The aim is to explore the application of additive manufacturing in enhancing NiTi shape memory alloys for elastocaloric refrigeration technologies.
  • Review of additive manufacturing techniques, including laser powder bed fusion and directed energy deposition.
  • Emphasis on the fabrication of complex geometries to enhance heat transfer.
  • Analysis of challenges in machining and fabrication of NiTi alloys.
  • Additive manufacturing significantly enhances the surface area available for heat transfer.
  • Layer-by-layer fabrication reduces the mechanical work input required for elastocaloric effect.
  • Potential for integrating AM NiTi alloys into practical refrigeration applications is highlighted.

Abstract

ABSTRACT The elastocaloric (eC) effect, which harnesses the latent heat released during stress‐induced transformations of superelastic shape memory alloys (SMAs), offers a promising pathway toward solid‐state, environmentally friendly refrigeration technologies. However, the advancement of eC devices is constrained by the limited heat transfer surface area between SMAs and heat transfer fluids, as well as the high mechanical work input relative to the extracted latent heat. Among available SMAs, nickel titanium (NiTi) alloys are the most widely commercialized and exhibit strong potential for eC applications, yet their poor machinability and fabrication challenges hinder widespread implementation. Additive manufacturing (AM) provides a solution by enabling layer‐by‐layer fabrication of NiTi with complex geometries, thereby enhancing surface area and reducing work input through lattice structures. This review summarizes recent progress in AM‐fabricated NiTi for eC applications, with an emphasis on components produced by laser powder bed fusion (LPBF) and directed energy deposition (DED) techniques using both wire and powder feedstocks. Finally, future directions and opportunities for integrating AM NiTi into practical eC devices are discussed.

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Cite This Study

Setiawan et al. (2026) studied this question.

synapsesocial.com/papers/69c0e016fddb9876e79c193chttps://doi.org/10.1002/adfm.202530524
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