Extended State Observer-Assisted Fast Adaptive Extremum-Seeking Searching Interval Type-2 Fuzzy PID Control of Permanent Magnet Synchronous Motors for Speed Ripple Mitigation at Low-Speed Operation

Permanent magnet synchronous motors (PMSMs) are utilized in demanding conditions and applications requiring precision and accuracy, such as servo systems. Especially at low speeds, the effects of cogging torque, current measurement and offset errors, improper controller gains, mechanical resonance, and torque fluctuations caused by load torque and flux result in fluctuations at various frequencies in the motor output speed. This study, motivated by two factors, proposes an extended state observer (ESO)-based multivariable fast response extremum-seeking (FESC) interval type-2 fuzzy PID (IT2FPID) controller to improve dynamic response and reduce speed ripple at low speeds in situations where all these negative factors could arise. This approach enables the real-time adaptation of parameters to counteract the decline in controller performance caused by the nonlinear characteristics of PMSMs and parameter fluctuations while also optimizing disturbance rejection in the speed response under varying operating conditions and existing speed ripple. The experimental results from the prototype setup validate that the proposed control mechanism is functional, valid, and precise in diminishing speed ripples during low-speed operations. The simulation and test outcomes of the control scheme show that speed noise at low speeds is reduced from 26% to 3% compared to traditional proportional-integral (PI) controller and supertwisting (STW) sliding mode controller (SMC) responses and that the scheme exhibits a 16–23% reduction in undershoot amplitude and faster recovery in the presence of load torque variations.