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March 27, 2026Applied Sciences1 citationsOpen Access

Modeling and Experimental Study of Fuzzy Control System for Operating Parameters of Grain Combine Harvester Cleaning Device

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JPJing PangYTYahao TianZDZhanchao Dai

Key Points

  • The study aims to enhance the cleaning unit's efficiency in grain combines using a fuzzy control approach.
  • Developed a fuzzy control model based on data-driven performance modeling.
  • Conducted multi-condition bench experiments to identify key variables: feeding rate, fan speed, cleaning sieve vibration frequency, and sieve opening.
  • Established Gaussian Process Regression models to analyze relationships between parameters and cleaning loss/impurity rates.
  • Implemented a dual-input fuzzy control strategy using feedback from loss rate and model-predicted impurity rate.
  • The fuzzy control system effectively reduced impurity and cleaning loss rates during small and moderate load disturbances (±20% and ±35%).
  • Under large disturbances (±50%), while performance deterioration was not eliminated, it was mitigated compared to open-loop conditions.

Abstract

The cleaning unit is a key functional component of grain combine harvesters, yet its operating parameters are still predominantly adjusted according to operator experience, resulting in limited adaptability to fluctuating working conditions. To enhance the intelligence and stability of the cleaning process, this study develops a fuzzy control approach supported by data-driven performance modeling. Based on multi-condition bench experiments, feeding rate, fan speed, cleaning sieve vibration frequency, and sieve opening were selected as input variables. Gaussian Process Regression (GPR) models were established to describe the nonlinear relationships between operating parameters and cleaning loss rate and impurity rate, and impurity rate was inferred online to compensate for the absence of a reliable sensor. Taking feeding rate variation as the primary disturbance, a dual-input fuzzy control strategy was designed using loss rate monitoring and model-predicted impurity rate as feedback signals. Simulation and bench test results show that, under small and moderate load disturbances (±20% and ±35%), the proposed method reduces either impurity rate or cleaning loss rate through coordinated parameter adjustment. Under large disturbances (±50%), performance deterioration cannot be fully eliminated, but its extent is alleviated compared with open-loop conditions.

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Cite This Study

Pang et al. (2026) studied this question.

synapsesocial.com/papers/69c620be15a0a509bde195efhttps://doi.org/10.3390/app16073137
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